Why Precision Parts Are Important in Aerospace Machining
The global aerospace industry is now worth more than $800 billion, so it's not surprising that it's at the forefront of new manufacturing processes and technology in general. For one, CNC machining is among the most critical components of the aerospace industry, and it's understandable why.
One of the most crucial factors when manufacturing parts for aircraft and related systems is safety. No matter what aerospace project you are working on, all aircraft components must meet the highest industry standards. Human error has no place in the production or assembly of an aircraft, as even the tiniest flaw can have drastic effects.
Because of this need for the highest level of precision, CNC machine and fabrication has become the most suitable manufacturing process for the aerospace industry. It offers robust and accurate solutions.
In this post, Rost Machining & Fabrication dives deeper into aerospace machining and its importance:
Aerospace Machining
Aerospace machining is a highly specialized process of precision, high performance, and technical machining. A significant number of aerospace components are made using this process, with the most important being parts for aircraft engines, specifically gas turbine engines. This process is also used to produce parts for turboprop engines, landing gear, avionics, interiors, brakes, etc.
It is also used for producing components for military aircraft, commercial aircraft, helicopters, and spacecraft. Aerospace machining includes the manufacturing of special equipment for ground use as well. These are components that are often hand-made, hand-finished, and assembled. The aerospace industry is dependent on CNC machining for the production of critical components.
Aerospace Machining Benefits
With its high precision and accuracy, aerospace machining helps the aerospace industry meet aircraft parts' strict safety requirements. It minimizes manufacturing issues, improves the life cycle of expensive tooling, and decreases the overall costs often associated with traditional manufacturing methods.
The following are reasons why aerospace machining is the preferred choice of component production:
1. Cost-Effectiveness
Aerospace machining is more cost-effective than other manufacturing processes. Firstly, the cost of the CNC machine is lower than the traditional ones. It's also quite easy to maintain, which means you will not need to hire additional help to fix it. This means you will save on maintenance costs for the machine!
CNC machining parts are often made of metals like aluminum, nickel alloys, stainless steel, and titanium. These are much more durable than plastic or wood, meaning that machining parts will not need to be replaced nearly as often as other materials.
2. Minimized Waste
CNC machining uses a lot of expensive metal materials that are needed for the manufacturing of an aircraft. It also produces a lot of scraps, but with the proper process, this can be minimized. With CNC machining, you are assured that the ratio of the components being produced to the waste material is very high. This means that you will be saving on metal costs for parts.
3. Fast turnaround
Another benefit of aerospace machining is the speed of the process. CNC machining has faster metal removal rates. When you are making an aluminum part, it can be machined in only one day. Also, the machining process does not need to be interrupted as there are no setups that are needed.
Conclusion
With the aerospace industry growing every year, CNC machining will prove to be more valuable than ever. It is no longer an industry for beginners as it is more complex than most others. However, its benefits are worth the trouble. It will also take a long time to master the process, so you want to make sure that you only get machinists trained in CNC machine and fabrication.
At Rost Machining & Fabrication, we have a team of CNC machinists who have the skills and expertise to deliver through precision aerospace machine and fabrication services. We can help you, so you worry less about the manufacturing process and focus on the other important aspects of your project. Contact us today for a free quote!